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Vulcanized Silicone and Rubber Processing

Vulcanized Silicone and Rubber  Service

Vulcanized Silicone and Rubber Processing

Liquid Silicone Injection Molding, Molding, Extrusion Molding, Rubber Product Processing, Molding and Injection Molding, Vulcanized Silicone, Multi-Material Co-injection Molding

 

  • 15+ year of experience in manufacturing 
  •  
  • Diverse range of material, surface finish and manuacturing options for projects of any scale 
  •  
  • ISO certification company, quality assurance is guaranteed 
  •  
  • Experienced technical engineers, high precision production capabilities 
  •  
  • Quick response to enquiry, quality services

 

Vulcanized Silicone & Rubber Processing Services

 

Vulcanized silicone and rubber processing covers the core processes of molding, injection molding, extrusion molding, and liquid silicone molding (LSR) to meet a wide range of complex structural and performance needs. We also provide subsequent processing services such as vulcanization and curing, trimming, surface coating and laser engraving to ensure that the product achieves optimal results from function to appearance. Choose us to provide you with efficient, high-quality processing solutions to accelerate your products to market, relying on more than 15 years of manufacturing experience and advanced equipment!

 

In industrial manufacturing, vulcanized silicone and rubber are the core materials for a wide range of applications due to their excellent elasticity, high temperature resistance, corrosion resistance, and environmentally friendly properties. With years of manufacturing experience, our company provides high-quality vulcanized silicone and rubber processing services to meet your one-stop needs from prototype development to mass production. If you are looking for a reliable vulcanized silicone and rubber processing partner, please feel free to contact us! We will be happy to provide you with high quality, efficient and customized solutions to empower your products!

 

 

 

Advantages of vulcanized silicone and rubber processing

1. Excellent performance

Vulcanized silicone: High and low temperature resistance (-60℃ to 250℃), anti-aging, corrosion resistance, excellent insulation, suitable for harsh environments.  

Rubber: High elasticity, tear resistance, abrasion resistance, strong shock absorption, widely used in industry and life.  

2. Diversified processing technology

Molding, injection molding, extrusion molding and other processes to adapt to the processing needs of different shapes and complex structures.  

Liquid Silicone Rubber Molding (LSR) can realize the manufacturing of products with high precision and high transparency. 

 

 

3. Efficient production capacity

Flexible processing technology, efficiently adapting to small and large volume production, rapid delivery of samples and finished products.  

4. Excellent appearance and functionality

Surface treatment options are abundant, including spraying, coating, laser engraving, etc., which can realize both decorative and functional enhancement.  

 

 

5. Environmental protection and safety

Vulcanized silicone is non-toxic and tasteless, and meets the environmental requirements of FDA, RoHS, etc. It is suitable for food, medical and other high safety fields.  

Rubber materials are strictly screened to ensure that the products are durable and environmentally friendly.  

6. Wide range of applications

Covering automotive, electronic and electrical appliances, medical, consumer goods, industrial equipment and other industries, to meet the needs of a variety of uses.  

 

Choosing vulcanized silicone and rubber processing solutions not only enables customized production of high-performance products, but also provides high-quality, cost-effective and efficient support for your projects!

 

 

Advantages of Vulcanized SIlicone and Rubber Processing from LEADMAKE

  • # Customized Service
    From materials to surface treatment, we provide customized services according to your specifical needs. From inquiry to after-sale, we provide personalized service with full tracking.
  • # Certificate Quality Assurance
    As an ISO certified company, we are able to provide our customers with the appropriate quality certificates. In addition, we apply strict and complete quality control procedures to ensure the quality of our products.
  • # Fast Delivery Across the World
    LEADMAKE provides help to every partner in the world who needs it.Quote us and see avaliable delivery along with your quote.

 

Comparsion of Vulcanized Silicone and Rubber

  • Vulcanized silicone is an elastic material made by vulcanizing silicone raw material, the vulcanization process makes it have excellent mechanical properties and durability.

 

  • Rubber is divided into natural rubber (NR) and synthetic rubber (such as SBR, NBR, EPDM, etc.), through the vulcanization process to enhance its physical properties.

 

Properties Vulcanized Silicone Rubber
High and Low Temperature Resistance -60°C to +200°C -40°C to +120°C (depending on the type of rubber)
Chemical Stability excellent, acid and alkali resistance, oxidation resistance NBR oil resistance, EPDM aging resistance
Elasticity and Flexibility good, suitable for precision molds and medical applications good, widely used for mechanical parts
Biocompatibility excellent, can be used in food and medical applications depending on the type, mostly used in industrial applications
Durability strong anti-aging properties, stable in long-term use easy to age, need to add anti-aging agents
Price generally high low, suitable for bulk industrial applications

 

  • Vulcanized silicone is more suitable for areas requiring high temperatures, food grade applications and biocompatibility.
  • Rubber, on the other hand, is more suitable for cost-sensitive scenarios where abrasion resistance and mechanical properties are in high demand.

 

Comparison of surface treatment processes

 

After the production of vulcanized silicone and rubber products, surface treatment is an important link to ensure product quality, performance and aesthetics. Due to the different characteristics of the two materials, there are differences in the surface treatment process.

  • Silicone material surface is smoother, but easy to stick dust, stains, through appropriate treatment can improve the performance and application effect.
  • The surface treatment of rubber is mostly aimed at its easy aging, roughness, adhesion and other issues, the main goal is to enhance the durability and applicability of the surface.

 

Processing Technology Vulcanized Silicone Rubber
Spraying dustproof, hydrophobic, anti-static anti-aging, wear-resistant
Polishing/Tumbling smooth, remove burrs smooth, eliminate roughness
Laser Enggraving  engraving, pattern embellishment generally less used
Sandblasting fine grain, matte finish increased friction
Surface Bonding enhanced adhesion strong bonding to other materials
Special Coating/ Harding functional coatings (e.g., feel, smoothness) aging resistance, corrosion resistance

 

  • Vulcanized silicone surface treatments are more focused on improving feel, appearance and functionality (e.g., dust and oil resistance) and are suitable for consumer and medical applications.

 

  • Rubber finishes are more often used to improve abrasion resistance, aging resistance, and the ability to bond dissimilar materials, and are suitable for industrial and automotive applications.

 

 

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